Rockwell Hardness Test

The Rockwell Hardness test is a hardness measurement based on the net increase in depth of impression as a load is applied. Hardness numbers have no units and are commonly given in the R, L, M, E and K scales. The higher the number in each of the scales means the harder the material.

Rockwell hardness test is used with accuracy by the metals industry. Since the definitions of metallurgic ultimate strength and hardness are rather similar, it can generally be assumed that a strong metal is also a hard metal. The way the Rockwell hardness test measure a metal's hardness is to determine the metal's resistance to the penetration of a non-deformable ball or cone. The tests determine the depth which such a ball or cone will sink into the metal, under a given load, within a specific period of time.

Shore durometer

The shore scleroscope measures hardness in terms of the elasticity of the material. A diamond-tipped hammer in a graduated glass tube is allowed to fall from a known height on the specimen to be tested, and the hardness number depends on the height to which the hammer rebounds; the harder the material, the higher the rebound.

Shore hardness is a measure of the resistance of material to indentation by 3 spring-loaded indenter. The higher the number, the greater the resistance.

The hardness testing of plastics is most commonly measured by the Rockwell hardness test or Shore (Durometer) hardness test. Both methods measure the resistance of the plastic toward indentation. Both scales provide an empirical hardness value that doesn't correlate to other properties or fundamental characteristics.

Rockwell hardness is generally chosen for 'harder' plastics such as nylon, polycarbonate, polystyrene, and acetal where the resiliency or creep of the polymer is less likely to affect the results.

Shore Hardness, using either the Shore A or Shore D scale, is the preferred method for rubbers/elastomers and is also commonly used for 'softer' plastics such as polyolefins, fluoropolymers, and vinyls. The Shore A scale is used for 'softer' rubbers while the Shore D scale is used for 'harder' ones. The shore A Hardness is the relative hardness of elastic materials such as rubber or soft plastics can be determined with an instrument called a Shore A durometer. If the indenter completely penetrates the sample, a reading of 0 is obtained, and if no penetration occurs, a reading of 100 results.

Shore durometer in comparison with other hardness testing

Common plastic hardness distribution

Hardness Scales Polymer Material
Shaw hardness A type Shaw hardness D Type Rockwell  
    150- -Phenolic
    140-  
    130- -Acrylics
    120- -Polycarbinate
    110-  
  80- 100- -Nylon
-Polystyrene
  70- 90- -Polypropylene
  60- 70-  
95- 50- 50-  
90- 40-    
80- 30-    
70-     -Auto tire treads
60-     -Inner tubes
50-      
40-      
30-     -Rubber bands
20-